Failure mode:
Aluminum electrolytic capacitors show various failure modes in different applications. (See Table 1.)
Life of Aluminum Electrolytic Capacitors
The life of aluminum electrolytic capacitor is largely dependent on environmental
and electrical factors. Environmental factors include temperature, humidity,
atmospheric pressure and vibration. Electrical factors include operating voltage,
ripple current and charge-discharge duty cycles. The factor of temperature
(ambient temperature and internal heating due to ripple current) is most critical
to the life of aluminum electrolytic capacitors.
General formula to estimate lifetime:
The lifetime of non-solid aluminum electrolytic capacitors is generally expressed
by using three elements, representing the effects of ambient temperature,
applying voltage and ripple current, which is shown by the following equation.
LX = LO * KTemp * Kvoltage * Kripple
Where:
LX = Lifetime of capacitor to be estimated
LO = Base lifetime of capacitor
Ktemp = Ambient temperature acceleration term
Kvoltage = Voltage acceleration term
Kripple = Ripple current acceleration term
Ktemp (Effects of ambient temperature on life):
Because an aluminum electrolytic capacitor is essentially an electrochemical
component, increased temperatures accelerate the chemical reaction producing
gas within the capacitor which is diffused through the end seal, and consequently
accelerates a gradual decrease in capacitance and a gradual increase in tanδ
and ESR. The following equation has been experimentally found to express the
relationship between the temperature acceleration factor and
the deterioration of the capacitor.
LX = LO * KTemp = LO * B(TO-TX)/10
KTemp = B(TO-TX)/10
Where:
LX = Lifetime (hour) of capacitor to be estimated
LO = Base lifetime (hour) of capacitor
TO = Maximum rated category temperature(℃) of
TX = Actual ambient temperature (℃) of capacitor
B = Temperature acceleration factor (≈2)
Capacitor shown in catalog
This equation is similar to Arrhenius' equation that expresses
a relationship between chemical reaction rates and temperature,
and called Arrhenius' rule of aluminum electrolytic capacitors.
The temperature acceleration factor (B) is approximately 2
over an ambient temperature range (TX) from 40℃ to the
maximum rated category temperature of each capacitor. It
means that the lifetime is approximately halved with every
10℃ rise in ambient temperature and can be extended by
using the capacitors at lower temperatures. For an ambient
temperature range (TX) of 20℃ to 40℃, the factor B will
be close to 2 and the lifetime will actually be extended.
However, operating and surrounding conditions, especially
the operating conditions influence ambient temperatures
mutually. The ambient temperature in this range will be very
changeable; therefore, lifetime estimation under 40℃
should use 40 as TX.